Passenger side driveshaft removal

New front passenger-side driveshaft

Introduction

Use this guide to remove the passenger side driveshaft. If the driveshaft has never been touched, be prepared for a stubborn and rusted outer joint spline that connects to the wheel hub.

1. Equipment

Gather the following equipment in order to complete this guide. The links below direct you to the exact products I used.

2. Nuts

  1. Loosen all lug nuts with a 17mm socket.

    Loosening the front passenger-side lug nuts with a breaker bar
  2. Using a club hammer and flathead screwdriver, pry out the inset driveshaft nut indentation so the nut can be easily removed with an impact wrench.

    Passenger-side driveshaft nut Before hammering the driveshaft nut indentation with a hammer and flathead screwdriver After hammering the driveshaft nut indentation with a hammer and flathead screwdriver
  3. Loosen the driveshaft nut with a 32mm socket and impact wrench.

    Loosening the front passenger-side driveshaft nut with an impact wrench
  4. Chock the rear driver's side wheel and jack up the front passenger side corner of the car.

    Jacking up the front passenger side
  5. Remove the lug nuts and wheel.

    Removing the front passenger-side lug nuts
  6. Remove the driveshaft nut.

    Removing the front passenger-side driveshaft nut
  7. Apply some WD-40 to the lower ball joint nuts, wait a few minutes, then remove them with a 21mm socket and impact wrench.

    Spraying the front passenger-side lower ball joint nuts with WD-40 Removing the front passenger-side lower ball joint nuts with an impact wrench Nuts removed from the front passenger-side lower ball joint
  8. Pry away the ball joint bracket with a crowbar.

    Prying the front passenger-side lower ball joint bracket from the lower suspension arm

3. Driveshaft

  1. Starting gently, begin hitting the driveshaft spline with a club hammer until it loosens. Then hammer it with a punch to remove it the rest of the way. Please note, these can be really stubborn to remove. Since I was replacing the whole driveshaft and discarding the old one, I hammered it quite aggressively, mushrooming the threads and damaging the brake disc slightly in the process.

    After the outer joint is loose from the wheel hub, pull the right side of the wheel hub towards you and carefully remove the spline, then rest the outer joint on the lower suspension arm.

    Hammering the front passenger-side driveshaft spline with a club hammer Hammering the front passenger-side driveshaft spline with a club hammer and punch
  2. Switching to the transmission side of the driveshaft, grab your drainage bucket and place it under the driveshaft seal to catch any transmission fluid. Carefully pry out the inner joint with a crowbar. If it's being stubborn, hit the other end of the crowbar while prying to help break it free. Once loose, you should be able to pull the whole driveshaft out.

    Prying the front passenger-side driveshaft inner joint

🏁 Conclusion

Reassembly is the reverse of removal. Ensure you use a new driveshaft nut, a little transmission oil on the inner joint spline, and optionally a little CV Lith-Moly grease on the outer joint spline to make future removals a little easier.

Greasing the front passenger-side driveshaft spline with CV Lith-Moly grease